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Custom Outdoor AHU with DX Evap Cooling & Gas Heat

This replacement project showcases an XeteX custom outdoor Air Handling Unit specifically designed for a prestigious Fortune 100 corporate headquarters. It offers unparalleled energy efficiency, reliable performance, and enhanced indoor air quality. 

A Remarkable Retrofit and Replacement Custom Air Handler

XeteX is North America’s leading custom air handling systems manufacturer for industrial and commercial applications. Heating, air conditioning, and ventilation was design in one unit with six split sections. This made rigging and transportability more efficient for installation.

installed custom air handling unit

In 2021, XeteX won the bid to design and deliver an energy efficient custom air handling unit to replace a 30-year-old unit. Because of its quality performance, XeteX was chosen to replace a second similar AHU in 2023.

XeteX custom designed the AHU with energy efficiency products while retro fitting the new system into the existing footprint and utilizing the existing mechanicals. Not easy to do, but XeteX successfully delivered another high quality custom air handling unit to perform for decades to come.

Specifications

Model: XAH
Height: 122.5 inches
Width: 300 inches
Length: 600 inches
Weight: 83,000 lbs
Supply CFM: 86,300
Cooling Capacity: 3,594 MBH
Heating Capacity: 5,401

Construction

  • Six-section split outdoor air handling unit
  • 3” double wall thermal break construction
    • 18ga galv. exterior casing
    • 18ga galv.  interior casing
  • 1/8” alum tread floor (floor 0.050” aluminum)
  • SA & RA perf. lined interior for quiet operation

Other Features

  • OA floor drains
  • EA: Motor removal I-beam simplifying the process of servicing and replacing components
  • Bipolar ionization provided upstream of DX coil enhances air quality by eliminating harmful pathogens
  • DX coil with stainless steel casing
  • SCCR control panel: 10 kAIC
  • OA air flow monitoring station
  • XeteX full controls provided
  • Evap. condensing unit field installed by contractor

The AHU includes several components that contribute to promoting the functionality in providing a comfortable and healthy indoor environment. Six return fans ensure efficient air circulation within the system. The 2" MERV 8 OA filter helps to remove airborne particles and improve indoor air quality. The DX evap. cooling coil plays a crucial role in the cooling process, while the UV lights help to eliminate bacteria and viruses. The inclusion of a humidifier manifold ensures optimal humidity levels.

The AHU also incorporates a gas-fired steam generator, which provides additional heating capacity when required. It features eight supply fans, ensuring a consistent and regulated airflow throughout the system. The indirect fired gas burner further enhances the heating capabilities of the system, making it suitable for year-round operation. Finally, the vestibule provides a dedicated space for compressors and electrical panels, ensuring easy access and maintenance.

Components

A. Six fan RA array
B. 2” MERV 8 OA filter
C. DX evap. cooling coil
D. Bipolar Ionization
E. UV lights
F. Humidifier manifold
G. Gas-fired steam generator
H. Eight fan SA array
I. Indirect fired gas burner
J. Vestibule for compressors and electrical

Custom AHU drawing

Contact XeteX today for your next Custom Air Handling project!